Monday, March 14th, 2022

After what seemed like an eternity of sub-freezing weather, we finally had a day of sunny skies and temps in the forties. The forecast says we’re supposed to get at least one more week of this, but I’m taking it one day at a time because I know this is false spring and we’re going to get at least one more fall of snow deep enough to shovel off the driveway before winter is REALLY over, and I don’t want it to break my heart.

I took two really long walks around the neighborhood today, one this morning and another this afternoon, and wow am I out of shape. I don’t mind walking in the snow but I really can’t abide going for a walk when it’s cold enough to make my nose and teeth hurt just because I’m breathing in and out (it actually seems to hurt more when I’m breathing out – how the hell does that make sense?), and as I mentioned already temps have been hovering around zero for weeks and weeks now, so I’ve been lazy. I’ll have to make myself get out there every day. Lucky for me that budding trees draw me like a moth to a flame.

In between my morning and afternoon walkies I worked on the camping thing some more. It felt so good to get outside and work on it for more than five minute without losing sensation in my hands. It’s not quite warm enough to brush some poly on the finished pieces, so instead I figured out how to set up the arch across the front of the van between the driver’s cabin and the rear compartment. The goal is not to wall off the back from the front, just to give me something to hang a curtain from. In the original design it’s a combination curtain rod and coat rack, festooned all over with coat hooks, and it even has overhead lights. I’ll definitely do the coat hooks. We’ll see about the lights.

I cut out the uprights from half-inch plywood about a week ago on a day of warmish temps (maybe in the low forties?) but didn’t get a chance to finish them until today when I screwed a piece of 3/4″ poplar to the back of each of the pieces that look like half a spade. The arch doesn’t have to support a lot of weight, unless you hang a lot of coats and backpacks from the hooks. The poplar’s there mostly to stiffen the back of the plywood and to make each upright a little prettier.

It took me a while to work out how to build a piece that would clamp the uprights to the grab handles on the B-pillar. I thought I had it figured out about a week ago, but after re-watching some video shot by the person who originated the design I tried a different, simpler way to do it. That got way better results.

With the uprights firmly anchored to the B-pillars I could lay a batten across the tops, attach a piece of cardboard roughly cut to fit the contour of the ceiling, and joggle-stick a template for the cross-piece. I’m pretty new to the idea of using a joggle stick to make a template for unusual shapes so I’m still getting the hang of it, but it so far it’s been working well for me. I joggled the shape of the uprights so they would follow the profile of the window and clear the door handle, and joggled the face of the overhead bin so it would fit against the sloping ceiling in the rear.

After cutting out the basic shape of the cross-piece, I had to use a belt sander with a loop of extra-gritty sandpaper to smooth out the irregularities of the jigsaw cut, which was a little easier to do than I was afraid it might be. I still have more sanding to do, but that comes after I figure out how to join the two halves in the middle. The bit of scrap wood holding them together in the photo is temporary. That part will get cut out anyway to make a little headroom in case I want to climb into the back from the driver’s seat. An overlapping piece up front and a shelf in the back where the lights go ought to do the trick.

summon arch | 10:05 am CDT
Category: camping, carpentry, play, travel | Tags:
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